Completed cottage at Sells Green, Melksham
Case Study

Sells Green, Melksham

Two bespoke four-bedroom cottages — built from the ground up as a complete turnkey project over twelve months.

01

The Brief

The client approached Moloney Contractors to deliver two detached four-bedroom cottages on a greenfield plot in the village of Sells Green, near Melksham, Wiltshire. The vision was clear: bespoke, high-quality homes that blended traditional cottage character with modern performance standards — energy-efficient, low-maintenance, and built to last.

As the main contractor, Moloney Contractors managed the entire project from initial groundworks through to final landscaping — a true turnkey delivery. Every trade, every material, every detail coordinated under one roof.

Architectural floor plans for Cottage 1 Ground floor plan — Cottage 1
02

Groundworks & Foundations

Ground conditions on site required piled foundations — 22 piles per plot, 44 in total — with reinforced ring beams tying the structure together. A single concrete pour of 54 cubic metres established the base for both properties. Full below-ground drainage was installed alongside the substructure, with all services coordinated before backfill.

Foundation trenches excavated on site Site excavation
Foundation trenches with block piling visible Trenches & piling
Reinforced steel ring beam in foundation trench Reinforced ring beam
03

Superstructure

With foundations cured, the blockwork rose quickly. Structural steelwork was installed to support open-plan layouts and vaulted ceiling spans. The buildings progressed through first and second floor levels with scaffolding providing safe access across both plots simultaneously. Traditional brick and block construction was specified throughout, with cavity wall insulation exceeding Building Regulations requirements.

Blockwork rising from foundations Out of the ground
Structural steel beams installed Structural steels
Construction progressing to second floor level Second floor level — both plots progressing
04

Roofing & Weathertight

Roof trusses and cut timber formed the complex cottage rooflines, with traditional clay tiles and detailed lead work at valleys and abutments. Oak porch canopies were hand-crafted and fitted to each entrance, giving both properties their distinctive character. Once tiled and felted, the buildings were weathertight — allowing internal trades to begin work regardless of conditions.

Roof trusses and tile battens being installed Roof structure
Lead flashing and tile detail Lead work & tiling
Oak porch canopy frame Oak porch canopy
Crane lifting materials to roof level Roof progress
Both cottages under construction on site Site overview — mid build
05

Internal Fit-Out

The internal specification matched the ambition of the build. Full rigid-board insulation was fitted throughout before plasterboarding, with fire-rated boards to party walls and ceilings. Vaulted ceilings in the master bedrooms and living areas were skim-plastered to a high finish. Underfloor heating was installed across the entire ground floor of both properties, with screed poured to embed the pipework — providing even, efficient warmth powered by air-source heat pumps.

Rigid insulation boards fitted to walls and ceiling Insulation
Plasterboard and skim finish to walls Plasterboarding
Plastered vaulted ceiling in master bedroom Vaulted ceiling
Underfloor heating pipes being laid Underfloor heating
Screed being poured over underfloor heating Screeding
06

Completion & Handover

Both cottages were completed and handed over with full landscaping, external pathways, and renewable energy systems in place. Each property features roof-integrated solar panels, air-source heat pumps, and a high-performance thermal envelope — delivering homes that are as efficient to run as they are comfortable to live in. The finished buildings sit naturally in their rural setting, with a material palette of brick, render, and clay tile that respects the village character.

Windows installed, brickwork progressing Windows & brickwork
Solar panels integrated into the roof tiles Roof-integrated solar
Completed cottage — front elevation with landscaping Completed — front elevation
Completed cottage — rear elevation Rear elevation
External services — heat pump and utilities Air-source heat pump

Project Summary

  • Location: Sells Green, Melksham, Wiltshire
  • Type: Two detached bespoke four-bedroom cottages
  • Duration: 12 months — groundworks to handover
  • Foundations: 44 piled foundations with reinforced ring beams, 54m³ concrete pour
  • Construction: Traditional brick & block, cavity wall, clay tile roofing
  • Heating: Underfloor heating throughout, air-source heat pumps
  • Renewables: Roof-integrated solar panels
  • Features: Vaulted ceilings, oak porch canopies, bespoke lead work
  • Delivery: Full turnkey — single main contractor from start to finish

Planning a New Build?

From initial groundworks to final handover — we deliver bespoke homes on time and to the highest standard.